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SPIRAL WELDED TUBE FACTORY 3000 X 20MM X 35 TON
COIL WEIGHT AND DIMENSIONS
Max. Coil Weight- 35 ton
Material Coil Width- 2000mm
Material Coil Thickness- 7mm to 20mm
Material Coil ID Range- 508mm - 800mm
Material Max Coil OD- 2000MM
SPIRAL WELDING MACHINE CAPACITY
Diameter Range: 800mm to 3000 mm
Thickness of Material Range: 7mm to 20 mm
Pipe Dimension Range: 700 mm x 7 mm minimum - 3000 mm x 20 mm maximum
Length Range: 6000mm to 14000 mm
Welding Speed: 1.9M/min
Max plate speed of the main drive: 2.2 M/min
SPIRAL WELD PIPE MACHINE EQUIPPED WITH;
Hypertherm plasma Cutoff, 500 A
Ultrasonic Seam Testing: 4 Probes
Seam Tracking System: Automatic Interior and exterior seam tracker with
camera and laser
Welding machine in Tandem 1500 CC and CA 2000A
Flux and compressed air pistols
Tipping of the pipe in Automatic on raised bench
SPIRAL WELD PIPE LINE EQUIPMENT CONFIGURATION
UNCOILER
Double Cone Type
Hydraulic Motor for Coil Revolving
Side Guides and Top Coil Control Snub Roll
Hydraulic Adjustments
PINCH ROLL
Bottom Roll Drive, 22KW, AC
4 ROLL STRAIGHTENER
Hydraulic Adjustment
EDGE GUIDE
Hydraulic Motor Adjustment
CROP SHEAR, Hydraulic Type
SPLICE WELDER
Fromatic AS1250 CP/DP
EDGE GUIDE
Hydraulic Motor Sdjustment
WELDERS
(2) Starmaic 1003 AC/DC Power Source w/ SAF Subarc 5 Welders
(4) SAF Starmatic 1300 DC Power Source w/ Sub Arc 5 Welders
STRAIGHTENER
7 Roll Straightener
Hydraulic Motor adjustment
ROTARY SIDE TRIM SHEAR
Side Guide Rolls,Hydraulic Motor Adjustment
SCRAP CHOPPER
Scrap evacuation conveyor
POWER DRIVE ROLLS
Hydraulic pressure
Top Roll Motor Drive- 15.2 KW/ 400V/ 1265 RPM
Bottom Roll Motor Drive- 15.2 KW / 400 V / 1265 RPM
PRE-BEND STATION
Hydraulic Motor Adjustment
PIPE FORMING SECTION
Pipe forming Stand
Sub Arc Welding, ID/OD
Adjustable to 3000mm
Automatic Weld location
Ultrasonic testing - 4 probe heads
PLASMA CUT OFF
HT2000 Hypertherm
RUNOUT
MAIN OPERATOR CONTROL PANEL
DOWNSTREAM FACTORY EQUIPMENT
REPAIR BENCH
ICEB Welder GR203J Power Source & TR24 Subarc Welder
Roller conveyor
END FACING MACHINE
700 to 3000 mm Diameter
(2) Rotary Chucks
HYDROTESTER
160 bar
Water Pump and Reservoir
END FLARING MACHINE
2 heads to flare male & female
Max thickness, 16 mm
INTERNAL SANDBLASTING MACHINE
Turbine and motor, 50 Kw
Complete with sand recovery system
INTERNAL PAINTING LINE
Up to 14000 mm length
BITUMEN COATING SYSTEM (not in use)
2 boilers
EXTERNAL SANDBLASTING MACHINE
Up to 3000 mm diameter
EXTERNAL PAINTING MACHINE
Up to 3000 mm diameter x 14000mm length
EDGE MILLING MACHINE, for sheet bending preparation
Up to 20mm plate thickness
PLATE BENDING ROLL MACHINE
Material Capacity- 3000mm Length x 30 mm thick
3 Roll, Double Pinch Initial Type
Hydraulic drive, Drop End
WELDING MANIPULATOR for welding of longitudinal and transverse diameter of
tubes 3500mm max. diameter x 5000 max. length
CUTTING MACHINE, programmed for the preparation of tube for fabrication in
angles, curves and special traits.
MISCELLANEOUS PLANT EQUIPMENT, INCLUDING:
Spreader Bars, Fork Lifts, Tank turning Rolls, Maintenance machine tools
Control Technique Motor Drives and Siemens S7-300, S7-400 PLCs
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