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12' x 9/32" FULLY AUTOMATED TANK CYLINDER WELD CELL LINE BUILT NEW 2013
THIS LINE IS DESIGNED TO BEND, FORM, WELD, TEST AND MANUFACTURE COMPLETE
PROPANE OR LNG GAS CYLINDERS
GENERAL DESCRIPTION:
MIN/MAX CYLINDER DIAMETER - 12" / 30"
MAX CYLINDER LENGTH - 12'
MAX CYLINDER THICKNESS - 9/32"
PRODUCTION LINE FLOW:
STAGE 1 - PLATE ROLL BENDING
WDM 4-ROLL DOUBLE PINCH HYDRAULIC BENDING ROLL WITH HOLDDOWN ROLL SUPPORT
ALLEN BRADLEY PANELVIEW PLUS 1250 TOUCH SCREEN HMI CONTROL
INCLUDING (2) SHEET DESTACKER AND SHEET FEEDER TABLES & GANTRY AIR ACTUATED
SUCTION PICK & PLACE DEVICE
STAGE 2 - TACK STATION
PNEUMATIC PRESS AND COPPER FINGERS FOR HOLDING SEAM DURING TACK WELD PROCESS
STAGE 3 - SUBMERGED ARC SEAM WELDING
12' LONG BANCFORT SUBMERGED ARC SEAM WELDER W/ LINCOLN AC 1200 IDEA ARC POWER
SUPPLY
STAGE 4 - WELD PREP
(4) 4' X 16' BLUCO INDUSTRIES ACORN WELDING TABLES WITH FIXTURES AND
ACCESSORIES FOR INSIDE/SPUD TACK WELD PREP
STAGE 5 - FIXTURE WELDING
6 AXIS FANUC ARCS ROBOT WELD CELL WITH MANIPULATOR TO WELD FIXTURES ON
CYLINDER INCLUDING LASER SCANNER TO FIND JOINT AND ADJUST WELD AS IT WORKS
STAGE 6 - CIRCULAR WELDING
BANCROFT HYDRAULIC HEAD PRESS/WELD LATHE CIRCULAR WELD STATION TO WELD THE END
CAPS TO CYLINDER INCLUDING (2) LINCOLN ELECTRIC TRACKING AND TORCH POWER
SOURCE TO WELD BOTH ENDS
STAGE 7 - X-RAY BOOTH
NATIONAL X-RAY BOOTH TO SCAN AND TEST THE FIXTURE AND END CAP WELDS
STAGE 8 - WELD PREP
(2) 6' X 16' BLUCO INDUSTRIES ACORN WELDING TABLES WITH FIXTURES AND
ACCESSORIES TO FIXTURE WELDING INCLUDING - (2) PANDJIRIS HTS-60 HEAD AND TAIL
STOCK MANIPULATORS & (2) PANJIRIS 45-12 TILT TABLE MANIPULATORS
STAGE 9 - LEAK TEST
INFICON LEAK TEST STATION WITH (2) ENCLOSED CASES TO TEST WELD & CYLINDER
INTEGRITY
STAGE 10 - HYDRO-TEST STATION
PRESSURE TEST VESSELS UP TO 2000/PSI
ADDITIONAL ITEMS THROUGHOUT LINE:
FIXTURES/ACCESSORIES
ROLLER CONVEYOR FROM STAGES 1 - 7
GORBEL OVERHEAD FREE STANDING GANTRY CRANE IN FIXTURE, END CAP AND X-RAY
STATIONS
ELECTRICAL CABINETS AND CONTROLS FOR EACH STAGE
Video of line under power (click or copy and paste to your browser):
https://youtu.be/JKgzH5EzlZs
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