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BRASS FOUNDRY + 4-STRAND BILLET CASTER.
LNS CHIP CONVEYOR ==> 4X LOADING SYSTEM WITH VIBRATING SCREEN "ACETARC",
7 TON INDUCTION FURNACE "INDUCTOTHERM" 1750KW (2013) + 7 TON FURNACE "RUSS"
1500KW,
4-STRAND CONTINUOUS BILLET CASTER "TECHNICA GUSS", RUSSEL COLD SAW + OVERHEAD
CRANE.
BRASS BILLET OUTPUT CAPACITY WITH 2-STRANDS:
BILLETS 1.000 MM (40") X 152,4 MM (6") DIAM. X 157 KG (347LBS) ; 20 BILLETS
/HR.
BILLETS CUT TO 500MM (20" FOR EXTRUSION BY RUSSEL COLD SAW.
THE FOUNDRY CONSISTS OF:
LNS CHIP CONVEYOR
4 X ACETARC FURNACE LOADING SYSTEM (2013):
RAW MATERIAL CONVEYOR TRANSFER SYSTEM FROM GROUND FLOOR TO APPROX. 4.5 M
HEIGHT AND 8M FORWARD. 6 TON CAPACITY STORAGE HOPPER FROM 2013; WITH SIEMENS
SIMATIC S7 PLC
THE CHARGING SYSTEM COMPRISES OF THE FOLLOWING MAIN EQUIPMENT:
1. GROUND LEVEL VIBRATORY FEEDER (NO. 1) WITH 6 TON CAPACITY STORAGE HOPPER
MOUNTED
ABOVE IT.
2. VIBRATOR FEEDER WITH STORAGE HOPPER MOUNTED ABOVE IT (NO.2). THIS VIBRATORY
FEEDER ALSO
HAS WEIGHING FITTED.
3. SWIVEL VIBRATORY FEEDER (NO. 3). THE SWIVEL VIBRATORY FEEDER DISCHARGE
POINT CAN MOVE
BETWEEN FOUR POSITIONS; THE NEW FURNACE, THE EXISTING FURNACE AND TWO PARK
MAINTENANCE
POSITIONS. THESE ARE LOCATED TO THE RIGHT OF THE EXISTING FURNACE AND TO THE
LEFT OF THE NEW
FURNACE INSTALLATION WHICH WILL ALSO BE USED FOR THE EMPTY SYSTEM MODE.
4. SKIP BUCKET CHARGING TOWER WITH BUCKET WEIGHING.
5. SKIP BUCKET WINDING GEAR
6. ACCESS PLATFORM
7-TON INDUCTOTHERM INDUCTION FURNACE (2012) 1750KW; FOR DZR X 60/40 BRASS
ONLY.
WITH MELTMINDER 200 CONTROL SYSTEM.
2000KVA 12 PULSE STEPDOWN TRANSFORMER
1500 KW RUSS CORELESS FURNACE
250KW RUSS HOLDING FURNACE
400KW BIRLEC FURNACE
TECHNICA GUSS DRAW OUT UNIT
TECHNICA GUSS SAW
CARTER COOLING TOWER FOR BIRLEC FURNACES
CARTER COOLING TOWER FOR DIE COOLING
BALTIMORE COOLING TOWER
CAMFIL FARR GOLD SERIES FURNACE EXTRACTION UNIT
TEPOSTOP DRY POWDER FIRE SUPPRESSION SYSTEM
ABROGA SPINNER
RUSSELL COLD SAW
STREET OVERHEAD CRANE
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