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Manufacturing line of insulated metal panels for sectional doors

METECNO SPA Technology
Year of commissioning: 2006 (reconditioned, from Italy)
Useful working width: 500/610 10mm Sheet thickness 0.37/0.70 70mm

Capacity: 1,500,000 m panel/year

Profiling Section

M1-1.01 Upper forming installation consisting of two
Automatic sheet metal unwinders, with 10,000 kg coil loader, automatic coil

changing system and sheet metal die-cutting

M1-1.02 Embossing machine for exterior panel surface finishing (wood finish)

M1-1.03 Embossing machine for exterior panel surface finishing (stucco finish)

M1-1.04 FASPAR stamping press, with holding table and passage

M1-1.05 Sheet metal profiling machine with capacity for 12 profiling roller

tandems

M1-1.06 Lower forming installation consisting of two
Automatic sheet metal uncoilers with 10,000 kg coil loader, automatic coil

changing system and sheet metal die-cutting.

M1-1.07 BREMET embossing machine for exterior panel surface finishing (stucco

finish)

M1-1.08 Sheet metal profiling machine with capacity for 12 profiling roller

tandems

M1-1.09 Idler roller conveyors for sheet metal movement

M1-1.10 Centralized control station of the profiling section


Injection and Mixing Section

M1-2.01 System for introducing metal reinforcements inside the panel (two

feeders on the right and left of the panel)

M1-2.02 Oven for preheating the two plate lines to 40 C to facilitate the

fixing of the injected insulation.
Approximate dimensions: 150x60x50 cm

M1-2.03 Insulation dosing and application system consisting of: 1 heated tank

for polyol storage, 1 heated tank for isocyanate storage, 2 tanks for catalyst

and minor additive storage, pentane regulation system, continuous mixer, high

pressure pump and two dosing nozzles.

M1-2.04 Double chain press train with hot air recirculation
within a closed enclosure to protect the installation thermally and

acoustically. Table connected to saw, with idle roller conveyor of 1500x700 mm

M1-2.05 Hot air generator with natural gas burner located outside the press

house.

M1-2.06 Centralized control station for the injection and mixing section

Sectional Cut

M1-3.01 Automatic circular saw with longitudinal movement for continuous

cutting of panels inside a closed cabin with chip suction system.

M1-3.02 Motorized roller output path for cut panels up to depalletizer,

13000x800 mm

M1-3.03 Centralized control station for panel cutting section

Unloading/ Stacking/ Packing Section

M1-4.01 Automatic panel palletizing gantry with pneumatic panel handling clamp

with claws.

M1-4.02 Automatic package preparation table, with plate conveyor metal, in

three sections of 12000x750 mm

M1-4.03 Motorized output path for panel packs on plates to the packaging

machine

M1-4.04 Rotary shrink wrapping machine for packaging of panel packages

M1-4.05 Motorized exit path on metal plates, for
Dispatch of 26000x750 mm packed panel packages with final metal stop

M1-4.06 Centralized control post of the section of unloading/stacking/packing
Complete installation including connections and commissioning

Panel Manufacturing Tooling Set

Tooling set for panel manufacturing according to the breakdown in the attached

table

M1-5.01 Rollers

M1-5.02 Central Sagomes

M1-5.03 Lateral Sagomes

Products
Monowall Door Line
Thickness: 40 - 80mm
Finishes 1

Securewall Door Line
Thickness: 40mm
Finishes: 1

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